Hot Tap Cutters, Pilot Drills & Power Units 3 Must-Have Tools for Field Reliability
Hot tap cutters and pilot drills are used to safely access pressurized pipelines without shutdown. The pilot drill guides the cutter for accurate alignment, while the cutter creates a clean opening for line stop or bypass installation—essential for live pipeline maintenance and modifications.
🔧 Hot Tap Cutters
- Purpose: To cut a precise opening into a pressurized pipeline.
- Function: Mounted on a hot tap machine and powered by a hydraulic or pneumatic unit, the cutter bores through the pipe wall to create an access point for line stop heads, valves, or bypass fittings.
- Use Case: Enables tie-ins, maintenance, or modifications while the pipeline remains in operation.
🌀 Pilot Drills
- Purpose: To guide and stabilize the hot tap cutter during the initial phase of cutting.
- Function: The pilot drill penetrates the pipe first, ensuring accurate alignment and reducing stress on the cutter.
- Use Case: Enhances cutting precision and safety, especially in high-pressure or large-diameter applications.
⚙️ Power Units
- Purpose: To supply the hydraulic or pneumatic power required to operate hot tap machines and actuators.
- Function: These units drive the rotation and feed mechanisms of cutters and drills, ensuring consistent torque and control during live tapping.
- Use Case: Essential for field deployment of hot tap and line stop systems, especially in remote or high-demand environments
Together, these components form a complete system for live tapping, line stop setups, and bypass installations across oil, gas, water, and industrial fluid networks.
Watch a full-scale live demonstration of two Propipe power units in action—engineered for high-pressure pipeline access and hot tap operations. 🔧 PPP-5000-HYD Power Unit & the 🛠️ PPP-3000 + PTM-3070-HYD Setup Next, the PPP-3000 powers the PTM-3070-HYD hot tap machine, equipped with a 16″ cutter and pilot drill. The demo includes adapter integration and live cutting into a pressurized pipeline, highlighting the system’s reliability and cutting performance.
Models & Specifications
Cutters
🔩 Hot Tap Cutters – Precision Tools for Live Pipeline Access
Our hot tap cutters are engineered for safe, reliable access to pressurized pipelines—supporting live tapping, line stop setups, and bypass installations across oil, gas, water, and industrial fluid systems.
✅ Key Features
- Designed to meet European and American pipeline standards
- Fully compatible with T.D. Williamson Sandwich Valves
- Suitable for a wide range of pipe sizes and pressure ratings
- Built from high-strength steel for durability in harsh field conditions
- Available with Nitrile or Viton O-rings for enhanced sealing (upon request)
- Pressure-tested to ensure safety and performance under load
📐 Technical Specifications
- Pipeline Diameter Range: Ø1″ to Ø100″
- Machine Compatibility: 100% compatible with T.D. Williamson Hot Tap Machines
🛠️ Cutter Types
Cutter Type | Application Description |
Standard Cutters | For general-purpose hot tap operations |
LineStop Cutters | Designed for creating line stops in active pipelines |
Tank Cutters | Engineered for hot tapping into tanks |
Angle Cutters | Suitable for angled hot tap applications |
Coupon Recovery Cutters | Specialized for retrieving coupons from tank and angle taps |
These cutters are precision-manufactured to support Enerteq’s commitment to operational excellence, safety, and field-ready reliability. For technical datasheets, distributor support, or custom configurations, contact us at sales@enerteqsolutions.com.
Pilot Drills & Holders
🌀 Pilot Drills & Tooling Accessories – Precision-Guided Solutions for Hot Tap Operations
Pilot drills and accessories are engineered for accurate, controlled access into pressurized pipelines—supporting live tapping, line stop setups, and coupon recovery across oil, gas, water, and industrial fluid systems. Each component is built to meet rigorous field demands and international standards.
✅ Key Features
- Designed to meet European and American pipeline standards
- Fully compatible with T.D. Williamson Hot Tap Machines
- Suitable for a wide range of pipe sizes and pressure ratings
- Manufactured from high-strength steel for durability and precision
- Available with Nitrile or Viton O-rings for enhanced sealing (upon request)
- Pressure-tested to ensure safe performance under load
📐 Technical Specifications
- Pipeline Diameter Range: Ø1″ to Ø100″
- Machine Compatibility: 100% compatible with T.D. Williamson Hot Tap Systems
🛠️ Accessories & Tooling
Component | Function Description |
Pilot Drills | Guide hot tap cutters for accurate alignment and controlled entry |
Locksure Holders | Securely retain cutters and drills during tapping operations |
Cutter Holders | Provide stable mounting for various cutter types |
Plug Holders | Designed to retain and position sealing plugs during line stop setups |
Our pilot drills and tooling accessories are precision-manufactured to ensure operational safety, repeatable performance, and field-ready reliability. For technical datasheets, distributor support, or custom configurations, contact us at sales@enerteqsolutions.com.
Power Units
⚙️ PPP-3000 & PPP-5000 Power Units – Hydraulic Power for Hot Tap and Line Stop Operations
Enerteq’s PPP-3000 and PPP-5000 hydraulic power units are purpose-built to drive hot tap and line stop equipment in demanding field environments. Designed for compatibility with Propipe and T.D. Williamson systems, these units deliver reliable, high-torque performance for live pipeline interventions across oil, gas, water, and industrial fluid networks.
✅ Key Features
- Rugged, field-proven design for hot tap and line stop operations
- Diesel-powered engines with electric start
- Skid-mounted for transport and site stability
- Integrated hydraulic controls for feed and rotation
- Compatible with PTM-series hot tap machines and actuators
🔧 Specifications
Model | Engine Type | Max Power Output | Hydraulic Flow | Applications |
PPP-3000 | Diesel | 30 HP | Up to 15 GPM | PTM-3070-HYD, small/medium taps |
PPP-5000 | Diesel | 50 HP | Up to 25 GPM | PTM-5000 series, large-diameter taps |
These power units are engineered for precision, durability, and field serviceability, making them essential for contractors and technicians performing live tapping, line stops, and bypass installations. For technical datasheets, training support, or distributor inquiries, contact sales@enerteqsolutions.com.
🔧 Custom Solutions for Demanding Field Condition
Enerteq offers customization across our power units, hot tap cutters, and pilot drills to meet your exact operational requirements.
Whether you need non-standard cutter geometries, extended drill lengths, or hydraulic integration tailored to your equipment, our engineering team can adapt components for your pipeline specs, pressure ratings, and mounting constraints.
We support modifications for:
• Cutter and drill dimensions for unique pipe profiles
• Power unit flow and pressure configurations
• Custom holders and interfaces for legacy systems
• Field-ready solutions for extreme environments
Contact us to discuss your project parameters, and we’ll deliver tooling and power systems that align with your technical standards and field conditions.
Try EZ Calc for flange or torque information.